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Hydraulic System Test Analyzers

 
  PDF
 

For 3/8"- 1-1/2" Pipe Sizes

Style K & THydraulic System Test Analyzers

Used to diagnose faults in hydraulic circuits, determine hydraulic horsepower and test for component wear such as hydraulic valve and cylinder leakage.

A COMPLETE TROUBLESHOOTING SYSTEM
The analyzer consists of a flow meter, glycerinefilled pressure gauge (Style "K"), bi-metal temperature gauge/dry pressure gauge (Style "T") and a precision needle-type load valve. A comprehensive operator's manual describes testing of various system components.ce

MATERIALS OF CONSTRUCTION
Kits offer choice of flow meters in aluminum for pressure up to 3000 or stainless steel for pressures up to 5,000. All stainless steel #303/304 kits available for pressure up to 6000 PSIG. Contact Lake for more information.

PLAN COMPONENT REPAIRS
This system analyzer can be part of a predictive maintenance program, allowing strategized pump, valve, motor and cylinder rebuilding.

COMPACT AND RUGGED
The complete hydraulic system test analyzer is small enough to fit in a tool box and built to withstand rigorous industrial use.

NON-ELECTRICAL
Without batteries to fail or other electrical power connections to make, this system will provide a lifetime of simple and reliable operation.

METRIC AND US/STANDARD MEASURING RANGES
These multi-measurement analyzers simultaneously measure flow in GPM and LPM, pressure in PSIG and Bar, and temperature in degrees F and C.

UNRESTRICTED MOUNTING
Accurate measurements can be taken in any mounting orientation, without the straight pipe required with other analyzer systems.

PIN-POINT SYSTEM PROBLEMS
The hydraulic system analyzer and comprehensive troubleshooting manual will save time and money by testing discrete components within the system, eliminating trial and error approaches.

REVERSE FLOW OPTION AVAILABLE
Built-in reverse bypass mechanism prevents potential damage from mis-installation or backflow.

 

Analyzer Applications
analyzer application


Materials of Construction

WETTED COMPONENTS

NON-WETTED COMPONENTS

Component

Materials

Component

Materials

High-pressure casing, end ports and tapered shaft

Aluminum and stainless steel

Window Tube

polycarbonate

Seals

Buna-N (STD), Viton, EPR, Neoprene optional

Window Tube Seals

Buna-N

Transfer Magnet

Teflon® coated Alnico

Gauge Window

Acrylic

Floating Orifice Disk

Stainless Steel



All other internal parts

Stainless Steel



Needle Valve

Carbon Steel (Stainless optional)



Gauge

Brass and Stainless Steel




Performance

Measuring accuracy:

Flow:

±4% of full-scale (±2.5% in center third of measuring range)

Pressure:

±2.5% of full-scale

Temperature:

±2.5% of full-scale

Repeatability:

±1% of full-scale ? all measurements

Measuring range:

Flow:

0.05-150 GPM (0.2-560 LPM) See guide to standard meters for specific ranges

Pressure:

0-3000 PSIG (0-200 Bar) / 0-5000 PSIG (0-340 Bar)

Temperature:

0-250°F (-20-120°C) - "T" Style only

Maximum operating pressure:

Aluminum meters: 3000 PSIG (200 Bar); Stainless Steel Meters: 5000 PSIG (340 Bar);
All stainless version: 6000 PSIG (410 Bar)

Maximum operating temperature:

240°F (116°C)

Standard calibration fluids:

Oil meters: DTE 25® @ 110°F (43°C), 0.873 sg

Filtration requirements:

74 micron filter or 200 mesh screen minimum

DTE 25 is a registered trademark of Exxon Mobil


Mechanical Size Code
Hydraulic test analyzer CAD

DIM

Series 3

Series 3

Series 4

Series 4

Series 5

Series 5

Port Sizes

3/8" NPTF

1/2" NPTF

3/4" NPTF

1" NPTF

1-1/4" NPTF

1-1/2" NPTF

A

9-1/2"
(242mm)

10-1/8"
(257mm)

11-1/8"
(283mm)

12-1/2"
(318mm)

15-5/8"
(397mm)

15-25/32"
(401mm)

B
(K-Style)

3-1/2"
(89mm)

3-9/16"
(91mm)

4-1/16"
(103mm)

4-1/8"
(105mm)

4-7/8"
(124mm)

5-3/32"
(130mm)

B
(T-Style)

3-7/32"
(82mm)

3-5/16"
(85mm)

3-25/32"
(96mm)

3-7/8"
(99mm)

4-5/8"
(118mm)

4-13/16"
(123mm)

C

3-5/8"
(92mm)

4-3/16"
(107mm)

4-31/32"
(127mm)

6-1/4"
(159mm)

7"
(178mm)

7-3/16"
(183mm)

DIM

Series 3

Series 3

Series 4

Series 4

Series 5

Series 5

Port Sizes

#6 SAE

#8 SAE

#12 SAE

#16 SAE

#20 SAE

#24 SAE

A

9-7/16" (240mm)

9-9/16" (243mm)

11-3/32" (282mm)

12-9/32" (312mm)

15-3/8" (391mm)

15-3/8" (391mm)

B
(K-Style)

3-1/2" (89mm)

3-19/32" (92mm)

4-1/16" (103mm)

4-1/8" (105mm)

4-29/32" (127mm)

5-3/32" (130mm)

B
(T-Style)

3-7/32" (82mm)

3-5/16" (85mm)

3-25/32" (96mm)

3-7/8" (99mm)

4-5/8"
(118mm)

5-13/16"
(148mm)

C

3-5/8"
(92mm)

4-3/16"
(107mm)

4-31/32"
(127mm)

6-1/4"
(159mm)

7"
(178mm)

7-3/16"
(183mm)

 



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